Infrastructure


MACHINING OF HEAVY CAST IRON & STEEL COMPONENTS


LIST OF MEASURING INSTRUMENTS/ TESTING EQUIPMENTS

S.No Name of Equipment Range mm Least Count mm Make
1 Outside Micrometer Up to 600 0.01 Mitutoyo
2 Inside Micrometer Up to 6” 0.001”
3 Depth Micrometer 0 – 6” 0.001”
4 Vernier Up to 1000 0.02 Mitutoyo
5 Vernier Depth Gauge 0 – 300 0.02 Mitutoyo
6 Vernier HT Gauge Up to 1000 0.02 Poland
7 Dial Bore Gauge 18 – 100 0.01 Mitutoyo
8 Dial Vernier 0 - 150 0.02 Mitutoyo
9 Gear Tooth Vernier 40 mm 0.02
10 Gauge Block (87 Pieces) 150 Grade II Poland
11 Combination Square With accessories 300, 600 GP
12 Universal Bevel Protractor 360’ X 300 mm Blade 5’ GP
13 Dial Gauge 0 – 10 0.01 Baker
14 Dial Test Indicator 0 – 0.80 0.01 Baker
15 Dial Test Indicator 0 – 0.20 0.002 Baker
16 C.I. Surface Plate 450 X 450 Grade I MMT
17 C.I. Surface Plate 1800 X 1200 Grade 0 MMT
18 Straight Edge 40 X 40 X 1000 Grade 1 MMT
19 Precision ‘V’ Block with Clamp 6 – 60 0.005 Accura
20 Thread Pitch Gauge Set 4 – 42 TPI,0,4 – 7mm Mitutoyo
21 Radius Gauge set 1 – 25 Mitutoyo
22 Standard Wire Gauge 1 – 31 Krisyeel
23 Solid Square 250 Grade I Bharat
24 Magnetic Stand Accura
25 Surface Gauge 300, 450 Bharat
26 Thickness Gauge 0.03 – 1.0 Globe
27 Adj.Depth Gauge 0 – 150 0.5 Bharat
28 Bench Testing Center Dia 200 X 500 ABC Grade I PHI
29 Hand Operated Hydraulic Pressure Testing Equipment Up to 20KG / CM2
30 Test Mandrills
31 Thread Plug & Ring Gauges, Plug Gauges
32 Air Pressure Leakage Testing equipment with Water Tank Upto 80 PSI PHI
33 Cast Iron angle plate 600 x 600 x 1000 accuracy 20 mm Grade 1’ Flatness MMT
34 Vectra Touch VT 1000 Precision 2D height Measuring Instrument Trimos
35 Granite surface plate With threaded inserts 1800 x 1200 x 200 mm Grade ‘00’


INSPECTION/ TESTING FACILITY AVAILABLE
Standard Micrometers, Vernier Height Gauges, Dial Bore Gauge, Bevel Protractors, Combination square, Dial Gauge, Dial test Indicator, Dial Gauge Stands, Surface Plates, Straight Edges, Slip Gauges, Test Blocks etc. are available for inspection as per enclosed list.

Bench testing center, Precision V Blocks, are available for checking runout of parts. Hand operated water pump with pressure gauge is available for leakage testing. Go/ No Go plug gauges, Thread plug gauges and Ring gauges, Snap Gauges are available for checking.

Checking of Chemical composition, Hardness testing are available with our sister concern in our premises.

QUALITY ASSURANCE METHODS ADOPTED/ PRACTICED
Drawing is made for each part indicating tolerance, surface finish, accuracy and part is produced accordingly. In some cases, operation wise drawing are made for manufacturing for the operator.

Operation sequences are made for each part for finish manufacturing purpose indicating tools, gauges, fixture, drill jig, tooling etc. required to assure work done is to the requirement.

Inspection/ check lists are made for parts/ assembly to assure quality and records are maintained.

Change alteration made are recorded on drawing, fixtures etc. are to ensure quality.


CALIBRATION AND MEASUREMENT FACILITY AVAILABLE
Measuring/ Testing equipment as per list enclosed is available. No separate standard room is available for calibration, but one standard instrument is kept as far as possible for verification of instrument in use.

Facility for calibration / testing is used with Belgaum Material Testing Centre Belgaum, Sharp Instrument Service Belgaum, Cummins India Ltd Pune, Central Machine Tool Institute Bangalore.



Dynamic Balancing Machines - Vertical (Model: FVBM)

  • Vertical machines bear kind of hard to achieve a balance between the aircraft and one of the rotors like clutch plates, fan blades, fly wheels, magnetic, and grinding wheels, compressors, pulleys, etc.

  • The microprocessor dashboard with Motor Claims Facility.

  • Achieve a minimum of unbalance up transformation micron 0.5 in CG.

  • Various models - Suitable for rotors from 0.3 kg to 300 kg.

  • It can also computerized versions / e with the printer and the facility in accordance with the requirements of the customers will be supplied.


Technical Specifications Bearing single vertical solid model plane dynamic balancing machine: : FVBM-M.

Type Unit FVBM-3 FVBM-5 FVBM-10 FVBM-30 FVBM-50 FVBM-100 FVBM-300
Weight of the rotor Kg 0.3 - 3 0.5 - 5 0.5 - 10 1 - 30 1.5 - 50 3 - 100 10 - 300
Maximum Dia of the rotor mm 300 400 400 500 500 600 1000
Balancing speed (n) RPM 1000 1000 1000 750 600 500 350
Engine power Horse 0.33 0.33 0.75 1.5 1.5 3 5
Acceleration capability in GD2n2 kgm2n2 0.29 x 106 0.29 x 106 0.37 x 106 0.66 x 106 0.66 x 106 2.28 x 106 10.6 x 106
Min. Measuring the mass unbalance GM 0.01 0.01 0.01 0.1 0.1 0.1 0.1
Maximum Measuring the mass unbalance Kg 0.2 0.2 0.2 1 1 2 2
Minimum achieve unbalance (For maximum weight of the rotor) Microns or GMM / kg 0.5 0.5 0.5 0.5 0.5 0.5 0.5